The high-yield cotton spinning production line is a highly efficient textile production line, which is mainly used to process cotton scraps (i.e. scraps and waste cotton generated in the textile process) into yarn. Features of this production line include:
1. High efficiency: By adopting advanced automation and intelligent equipment, such as automatic winding machines, intelligent weaving machines, etc., production efficiency can be significantly improved and labor costs can be reduced.
2. Automation and intelligence: Production lines are usually equipped with intelligent control systems that can monitor and analyze the operating status of the production line in real time, detect potential faults in a timely manner and automatically handle them to ensure the stable operation of the production line.
3. Energy conservation and emission reduction: Adopt energy-saving technologies, such as optimizing production processes and equipment, reducing energy consumption, and achieving a win-win situation of economic and environmental benefits.
4. Quality control: Through precise control systems and advanced process technology, we ensure the stability of yarn quality to meet the needs of different customers.
5. Flexibility and adaptability: Ability to flexibly adjust the configuration and process parameters of the production line according to market demand and product changes to achieve rapid response.
This production line has important application value in the textile industry. It can effectively utilize waste cotton resources, reduce production costs, and meet the market demand for high-quality yarn.
Around 92 million tonnes of textile waste is generated globally each year, equivalent to a full garbage truck of clothing being thrown into landfill every second. It is estimated that by 2030, this amount will reach 134 million tonnes per year.The textile waste spinning line is a production system that converts waste textiles into reusable yarn. The core goal of this production line is to achieve the recycling of textile waste and reduce resource waste and environmental pollution.Textile waste spinning line is apply for processing and recycling of pure cotton or blended waste such as denim, 21-40 yarn ends, woven fabrics, medium-woven knitted fabrics, etc.The textile waste spinning production line not only contributes to environmental protection and resource conservation, but also provides a new source of raw materials for the textile industry, promoting the sustainable development of the textile industry.
Collection and sorting: First, waste textiles need to be collected and sorted to ensure that waste materials of different materials can be properly handled.
Cleaning and disinfection: Wash and disinfect waste textiles to remove stains and bacteria and ensure the hygiene of regenerated fibers.
Opening and carding: Cut, tear or open waste textiles to turn them into spinnable fibers. This step usually uses mechanical methods such as openers and carding machines.
Spinning: The opened fibers are spun into yarn through a spinning machine. Recycled fibers can be spun alone or mixed with new fibers to improve the performance of the yarn.
Quality control: The quality of the recycled yarn is tested to ensure that it meets the standards.
Packaging and sales: Qualified recycled yarn is packaged and sold to downstream textile companies.
The knitted cotton spinning production line is a production system that processes cotton fibers into yarns, mainly used in the knitting industry. Xinjinlong's knitted cotton spinning production line uses modern spinning equipment and technology to quickly convert cotton fibers into high-quality yarns. It is also able to produce yarns of different specifications and uses to meet the needs of different knitted products. Our production line is equipped with an automated control system for regenerating spinning of 80 inner cloth blocks such as knitted cloth blocks, reducing manual intervention and improving production efficiency and product quality.
Raw material preparation: First, the cotton is cleaned and opened to remove impurities and short fibers.
Combing: The cotton fibers are combed into uniform fiber bundles through a carding machine.
Drawing: The combed fiber bundles are drawn to improve the uniformity and strength of the fibers.
Roving: The drawn fiber bundles are processed into rovings to further refine the fibers.
Spinning: The rovings are further refined and twisted on the spinning frame to form the final yarn.
Winding: The yarn produced by the spinning frame is wound into bobbins for subsequent knitting processing.
As an important part of the environmental protection industry, the recycled fiber industry has shown a booming trend worldwide in recent years. Recycled fiber mainly uses recycled recycled PET and waste fabrics, old clothes and other waste as raw materials, and transforms them into new fiber products through advanced processing technology. Recycled fiber not only has environmental protection properties, but also has excellent performance, so it is widely used in clothing, home textiles, construction, automobiles and other fields.
The production line put into production by Xinjinlong this time adopts advanced technology and equipment to ensure the quality and performance of the product. By introducing efficient and energy-saving production processes, it not only greatly improves the production efficiency of fibers, but also further reduces energy consumption and emissions, and truly realizes green production.
One machine with multiple uses can adapt to the recycled spinning of various raw materials, while greatly increasing production, reducing labor costs, and greatly improving production efficiency. And the use of advanced fiber regeneration technologies, such as mechanical opening and chemical regeneration, ensures the quality and spinnability of recycled fibers.
The absorbent cotton recycling production line is a production system that recycles and reprocesses waste absorbent cotton or other cotton fiber materials. It is used for processing and reusing the scraps of low-melting-point chemical fiber filaments, spunlace non-woven fabrics, and absorbent cotton cloth blocks.
Raw material collection and pretreatment: Collect waste absorbent cotton or other cotton fiber materials for preliminary cleaning and disinfection.
Opening and carding: Use an opener to decompose the raw materials into single fibers, and then use a carding machine to card the fibers into a uniform fiber web.
Degreasing and bleaching: Use chemical methods to remove grease and impurities from the fibers, and bleach them to improve the whiteness and purity of the fibers.
Regenerated spinning: Spin the treated fibers to produce regenerated absorbent cotton yarn.
Quality control and packaging: Strict quality inspection of the regenerated absorbent cotton yarn to ensure that it meets the standards, and package the absorbent cotton products.