The company was founded in 1998, a professional Fabric Recycling Machine Manufacturer in China.
Language
The company was founded in 1998, a professional Fabric Recycling Machine Manufacturer in China.
A fabric carding machine makes fabric soft and smooth. A licker-in roller catches small fibers. The flats comb out short pieces. This machine makes fabric clean. Its feed plate guides the cloth. The fancy roller fluffs the fibers. All parts work together to make fabric nice.There are various machine models in Xinjinlong Machinery , and the equipment placement is not restricted, and it can be freely combined for different raw materials; reasonable processing technology configuration, integrated "breaking → opening → cleaning → combing" combined working model, progressively processes the fiber and reduces fiber damage.
Fabric enters the carding machine through a chute. The feed roller pushes it towards the licker-in. Licker-in teeth open the fibers. These fibers move to the main cylinder.
Here, sharp wire teeth comb the fibers. Flats above the cylinder further clean them. The doffer roller removes the fibers from the cylinder. Finally, fibers are collected and formed into a web.
The feed roller pulls fabric into the machine. Grooves on the roller help grip the fabric. It pushes material evenly.The speed matches the cylinder. Proper feeding reduces jams. Fibers are then ready for licker-in.
The licker-in receives the fabric from the feed roller. It has small wire teeth. These teeth rotate quickly. Each tooth opens fibers. This process helps separate the material. Fibers then move to the cylinder. Smooth transition is crucial. Effective licker-in ensures better carding.
The cylinder is the heart of the carding machine.They comb the fibers finely. As it spins, fibers spread evenly. This movement readies them for the flats. Proper cylinder function is vital. Clean fibers move to the doffer.
The doffer collects fibers from the cylinder. It rotates slower than the cylinder. Wire teeth on the doffer are closely spaced. These teeth catch fibers easily. They remove fibers gently. Smooth removal is important. After doffing, fibers form a continuous web.
Flats above the cylinder have small wire points. They move slowly across the cylinder. These points catch any remaining impurities. They help in further cleaning fibers. Each flat passes over the cylinder once. This ensures thorough cleaning. Clean fibers improve the final product.
Carding machine works with natural fibers. Teeth align and clean fibers. A feed chute controls input.
A swift transports fibers. Fibers move to a doffer. Doffer gathers them. This process ensures uniformity. Brushes remove extra fibers. Cylinders create final sliver. Natural fibers include wool and cotton.
A fabric carding machine also processes synthetic fibers. Synthetic fibers include polyester and nylon. The machine uses licker-in rollers. Licker-in rollers open fibers.
After that, fibers pass to a cylinder. Combs help in alignment. Carding plates create web. Conveyor belts transfer web. Web becomes sliver. Sliver exits machine. Brushes clean up excess. Synthetic fibers are strong.
Cotton fibers enter the carding machine. Cylinders have carding cloth. Carding cloth holds fibers. Fibers move to doffing comb. Doffing comb collects fibers.
The machine has flat tops. Flat tops remove short fibers. A trumpet shapes sliver. Sliver emerges ready. Machine's precision helps cotton. Cotton fibers become smooth sliver. Brushes clean remaining bits.
Fabric carding machine processes wool fibers too. Wool fibers are curly. The machine uses cross lappers. Cross lappers align wool. Wool passes to the main cylinder.
Main cylinder rotates slowly. Teeth comb wool fibers. A worker feed controls input. Doffer gathers wool. The wool turns into a sliver. Brushes tidy up extra wool. Wool sliver is soft and clean.
A fabric carding machine adjusts for fiber types. Machine has adjustable settings. Feed rate changes with fiber length. Cylinders' speed varies too. For finer fibers, slower speed.
Coarser fibers need faster speed. Wire gauge on teeth matters. Different gauges for different fibers. Brushes clean differently. Operator adjusts settings. Proper settings ensure quality sliver. Fiber considerations ensure smooth operation.
Older machines had slow Doffer speeds.Doffer wires in traditional machines wore out quickly.The new innovative rack design uses different racks for different raw materials, which greatly increases the fiber length and reduces the loss rate. The new feeding structure operates stably and reliably, and the raw materials do not need to be cut and can be fed directly. The independent transmission form can feed thick materials, with large processing capacity and high yield.
It is equipped with impurity cleaning and iron removal devices. The raw materials do not need to be cleaned, and impurities can be discharged from the machine. The finished products after processing are clean and of good quality. The machine is equipped with high-strength magnets to absorb iron objects in time to avoid damage to the barbs and reduce fire hazards.
Advanced oil filling and lubrication system, just press the oil filling control button, the lubricating oil will be automatically injected into each lubrication point; closed dust removal, good dust removal, low noise and good production environment.
The rotating parts adopt bearings, and the feeding adopts synchronous belt drive, which has high transmission efficiency, no loss of rotation, no slipping, little wear and extremely low failure rate; the CNC laser cutting full steel plate welded frame has accurate precision, high strength, compact model and reasonable structure.
The clearance for debris removal is easy to adjust, and can be adjusted outside the machine without stopping the machine. In the working state, the adjustment effect can be achieved by turning the adjustment hand wheel according to the debris removal situation. Automatic collection and feeding device and wind mixed distribution, no manual cleaning is required for debris removal, which greatly reduces the labor intensity, and the finished fiber has uniform color and no layering.
Carding machine is vital in textile production. Rollers, pins, and speeds help create smooth fabric. Understanding these helps improve fabric quality. Visit 3RECYCLING for more information. Their products enhance your textile processes. Ordinary control and PLC control are available. PLC control is equipped with a touch screen, which is easy to operate and displays the machine's operating status, speed and efficiency. Advanced PLC program control, diversified process parameters and fast adjustment.Learn how to choose the right carding machine. Improve your fabric with proper equipment.
The company has grown into a large-scale and professional machinery manufacturing enterprise integrating riveting and welding production, machining and assembly.
