Analyze the basic requirements of flower machine design

Flowering machines are commonly used equipment in the textile industry. When designing, we must consider not only greatly increasing production and developing new varieties, but also continuously improving product quality. Today, the flower machine manufacturer will introduce the basic design requirements of this type of equipment to you, hoping that it will be useful to you. Flowering machines strive to reach the world's advanced level and continuously meet the needs of nationals and foreigners by making the designed machines small in size, light in weight, high in efficiency, good in quality, simple in structure, easy to use and maintain, low in material consumption, and low in cost. In order to meet the above requirements, the designer of the flower machine should consider the technical and economic indicators of the machine, such as the processing range, output, quality, safety, consumption, required labor, operation and maintenance performance, manufacturing process, cost, adoption of new technologies and the degree of "three modernizations" (serialization, generalization, and standardization) of the machine. Several technical and economic indicators are interrelated and influence each other. Therefore, when designing, we must follow the guidelines, policies and specific requirements of the Party and the State, not only consider safety, but also understand the key points, handle the relationship between them well, and achieve as fast as possible. Good economy is the goal. When it comes to the relationship between the manufacture and use of flower machines, we must rely on the latter, mainly for use. Do not unilaterally emphasize the convenience of manufacturing and affect the performance of use, because the error of manufacturing machines is the purpose of the use of machines. Creation is only temporary, and use is long-term. Of course, without affecting the use, try to consider the convenience of manufacturing, which is conducive to improving productivity and reducing costs. When analyzing and designing the mechanical parts of the flowering machine, the principle of "more loose, less beating, early drop, less broken and less return of flowers" should be followed. For example, some flowering machines use a relatively rotating double beating roller with a control rib method. This gripper method has many gripper points, and the two grippers have a deflection angle and are not repeated. The unit of the vertical stroke of the clamp arm is not more than 0.1mm. The cotton thread can be grabbed fine and uniform, which helps to remove impurities and mix. Some furrow openers have an inversion system to grab the cotton roller. Make sure that the weight of the cotton thread grabbed by the two beaters is equal and has a certain degree of opening. The beating of the flowering machine ranges from coarse to fine, from free beating to grab beating, to meet the process requirements of early drop, less broken and impurity removal. In order to reduce the damage to the fiber caused by impurities, the puncture and combing impurity removal principle is applied to the open and sliding brocade equipment, which improves the impurity removal and dust removal effect and achieves early fall. There is less damage and the equipment occupies a large area. The traditional equipment is reduced by 50%, the air volume for removing impurities is reduced by 70% compared with traditional equipment, and the power consumption is reduced by 54% compared with traditional equipment.