Analysis of basic requirements for flower machine design

Flowering machine is a common equipment in the textile industry. When designing, it is necessary to consider not only greatly increasing production and developing new varieties, but also continuously improving product quality. Today, Jinan Xinjinlong Machinery analyzes the basic design requirements of this type of equipment for everyone, hoping to be helpful to everyone. The goal is to make the designed machine small in size, light in weight, high in efficiency, good in quality, simple in structure, easy to use and maintain, less in material consumption, and low in cost, strive to catch up with the world's advanced level, and continuously meet the needs of home and abroad. To achieve the above requirements, designers need to consider the technical and economic indicators of the machine, such as the processing range, output, quality, safety, consumption, labor required, operation and maintenance performance, manufacturing process, cost, adoption of new technologies and "three modernizations" (serialization, generalization, standardization) of the machine. The various technical and economic indicators are interrelated and influence each other. Therefore, when designing, it is necessary to follow the principles, policies and specific requirements of the Party and the State, not only consider safety, but also grasp the important points, handle the relationship between each other, and achieve the purpose of more, faster, better and cheaper. When dealing with the relationship between the manufacture and use of the machine, we should base ourselves on the latter and consider the use aspect more. We should not emphasize the manufacturing convenience unilaterally and affect the use performance, because the manufacture of the machine is the stage, and the use of the machine is the purpose. Creation is only temporary, while the use is long-term. Of course, without affecting the use, we should consider the manufacturing convenience as much as possible, which is conducive to the improvement of productivity and the reduction of costs. When analyzing and designing the mechanical part of the opening machine, we should follow the principle of "more loosening, less beating, early falling, less broken and less return of flowers". For example, some opening machines adopt the method of relatively rotating double beater rollers and control ribs. This grabbing method has many grabbing points, and the two grabbing hands have deflection angles and no repetition. The unit of vertical stroke of the grab arm is not more than 0.1mm. It can grab the cotton bundles small, fine and even, which is more conducive to impurity removal and mixing. Some opening machines are equipped with a grab roller inverted hanging system. Ensure that the weight of the cotton bundles grabbed by the two beaters is equal and a certain degree of opening is achieved. For cotton opening and cleaning machinery, the striking points change from coarse to fine, from free striking to gripping striking, to meet the process requirements of early falling, less breakage, and impurity removal. In order to reduce the damage to the fiber caused by striking and impurity removal, Heget first applied the impurity removal principle of thorn-dropping and combing to the opening and sliding equipment, which improved the impurity removal and dust removal effects, achieved early falling and less breakage, and reduced the footprint of the equipment by 50% compared with traditional equipment, reduced the impurity removal air volume by 70% compared with traditional equipment, and consumed 54% less power than traditional equipment. The above is an analysis of the basic requirements for the design of the opening machine, and I hope it will be helpful to everyone. If you want to know more about the opening machine, please pay attention to our website updates. We will continue to push relevant product content to you and look forward to your consultation.